Introduction and adaptation of production systems

Production strategies

ebp-consulting supports companies in optimizing and implementing the optimal production strategy.

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More success with the right production strategy

In today's dynamic business world, choosing the right production strategy is crucial to a company's success. Considering the production location within your production network also plays an important role, as it influences production and logistics costs. Strategic planning not only allows you to reduce your environmental footprint, but also increases cost efficiency. To be successful, you need to proactively address the challenges of developing production strategies while also considering innovative approaches to manufacturing. A future-oriented strategy takes into account both market changes and internal optimization processes. Ultimately, your ability to adapt determines the competitiveness of your products in a dynamic market environment.

Logistics consulting in Stuttgart, Munich and Dortmund

Ensuring the long-term competitiveness of a company

To ensure long-term competitiveness, companies must regularly review their production concept and, if necessary, develop a new production strategy. Sometimes, it is sufficient to simply adjust the current production strategy. In both cases, however, the fundamental question arises as to whether the current production strategy, and thus also the production concept, will meet future requirements. In addition, it is important to consider what the future production concept should look like. This leads to many other topics:

  • What alternative production concepts are there?
  • Which production strategy is the right one for the future?
  • What logistics strategy can be derived from the new production strategy?
  • What competitive advantage can be achieved by integrating modern developments such as globalization, digitalization, AI, and IoT?
  • What impact does the new production strategy have on personnel requirements in terms of capacity and qualifications?
  • Which external service providers and business partners do we need to implement the new production strategy?

The result of this often represents an investment requirement that must be fixed in the medium and long term. Shorter innovation cycles further exacerbate the need for action. Global trends such as digitalization and sustainability must not be missed, but must be considered in terms of their significance for your own company, and features that are crucial to success must be integrated. The aim is to avoid misplanning under all circumstances and, in return, to ensure planning reliability. Against the backdrop of globalization, this applies to large corporations as well as to medium-sized companies.

For many years, we have been supporting manufacturing companies in the analysis and customer-oriented realignment of their value creation process, thereby designing the optimal production strategy. Furthermore, we accompany our customers through to the implementation of this strategy.

  

Our services as a management consultancy on the topic of optimal production strategy:

  • Introduction and adaptation of production systems
  • Production organization
  • Manufacturing segmentation
  • Introduction of customer order-oriented production (make-to-order)
  • Introduction of Kaizen/CIP
  • Make-or-buy analysis
  • Definition of customer order decoupling or postponement strategies (late configuration)
  • Optimization of work organization
  • Development of personnel deployment concepts
  • Implementation of process optimizations in material flow as well as in planning and control to achieve operational excellence (OpEx)
  • Implementation of Gemba walks
Workplace design of assembly and pre-assembly according to 5S

Control lever in the development of a production strategy

When developing a production strategy, there are various relevant aspects that must be taken into account:

  • Balancing strengths and weaknesses in the company's current positioning and presentation using a SWOT analysis
  • Customer-oriented linking of market requirements and delivery strategy: make-to-order vs. make-to-stock and inventory strategy
  • Determination of an advantageous vertical range of manufacture with the help of a product value analysis and make-or-buy analyses
  • Value stream analysis, development of development potential and value stream design
  • Definition of customer order decoupling or determination of the postponement strategy (late configuration)
  • Implementation of a CIP organization, Kaizen, and lean management
  • Development of CIP maturity toward operational excellence
  • Decision-supporting utility analysis and subsequent presentation of an investment calculation

Consideration of the production site in the production network

The choice of production location is a key component of your production strategy, contributing significantly to the efficiency and competitiveness of your company. A strategically positioned location can not only optimize production and logistics costs, but also improve the entire supply chain process. Taking regional conditions and market conditions into account enables you to flexibly align your production strategy and thus react quickly to changes in the market. To fully exploit the advantages of your location choice, you should carry out a comprehensive analysis of the strategic factors and make adjustments if necessary. This approach ensures that your production strategy remains future-oriented and adaptable. You can find our services related to network optimization here.

Other areas of focus as a management consultancy for production:

Challenges in developing a production strategy

Developing an optimal production strategy poses considerable challenges for many companies. In particular, adapting to dynamic market conditions requires a high degree of flexibility and willingness to innovate. Digital transformation plays a central role in this, as new technologies can increase the efficiency of production processes. At the same time, companies must carefully design their footprint in the production network in order to optimize logistics processes and minimize costs.

  • Low data quality and large data volumes require professional tool support
  • Customer and market requirements must be reconciled with the specific framework conditions of the production system
  • Ensuring flexibility and scalability in the production strategy for changes in influencing factors and market conditions
  • Implementation must be divided into feasible development steps
  • Change management in the personnel area must not be neglected in order to successfully communicate the new production strategy
  • The new production strategy must be reflected in the IT landscape, especially in the ERP system

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